Water Hammer: What Causes It and How to Protect Your Piping System
By MKS Pipe & Valve Technical Team | May 18, 2026
Water hammer is a pressure surge that can burst pipe and crack fittings. Here is what causes it on both water and steam systems and how to design it out.
Water hammer is one of those problems that announces itself with a bang and then quietly does damage you do not see until something fails. If you have heard pipes knock when a valve snaps shut or a pump kicks on, you have heard it. Understanding what drives that surge is the first step toward keeping it out of your system.
What Water Hammer Actually Is
Water hammer is a pressure surge created when fluid in motion is forced to stop or change direction suddenly. Moving fluid carries momentum. When you cut off its path quickly, that momentum has nowhere to go, so it converts into a sharp rise in pressure that travels back through the line as a shock wave. The faster the stop and the higher the velocity, the bigger the spike.
The same physics applies whether the fluid is cold water, a process liquid, or condensate in a steam system. The difference is how the surge gets triggered, which matters a great deal when you go looking for the cause.
The Common Causes
Most water hammer traces back to a handful of events.
- Fast acting or quick closing valves. Solenoid valves, ball valves thrown shut by hand, and spring loaded check valves can stop flow almost instantly, which is exactly the condition that produces the largest surge.
- A pump that trips or starts abruptly. When a running pump loses power, flow can reverse and slam against a check valve. When a pump starts against an empty or partially filled line, the column of fluid can accelerate and then hit a closed point hard.
- Steam pocket collapse against trapped condensate. In a steam system, condensate that has not drained sits in low points and pockets. When steam contacts that cooler liquid and collapses, the surrounding fluid rushes in to fill the void and collides with itself. This implosion type of hammer can be far more violent than anything on the water side.
The Risks You Are Taking
The banging is the warning, not the damage. The damage is cumulative and structural.
- Burst pipe and cracked fittings from repeated overpressure
- Damaged valves, gauges, and instrumentation that were never rated for the spike
- Loosened threaded and flanged joints that begin to weep over time
- Failed pipe supports and hangers shaken loose by the shock
A single severe event can rupture a line. More often, water hammer chips away at the system until a joint or a gauge gives out at the worst possible moment. Either way it is a maintenance and safety problem worth designing out from the start.
Prevention on the Water Side
On water and process lines, the goal is to either slow the change in flow or give the surge somewhere to go.
- Use slow closing valves where the application allows it. A gate or globe valve that closes gradually produces a far smaller surge than a quarter turn ball valve slammed shut.
- Install water hammer arrestors near quick acting and solenoid valves. An arrestor gives the pressure spike a cushion of air or gas to compress against, absorbing the energy instead of sending it down the pipe.
- Size pipe to keep velocity reasonable. Oversized velocity is one of the most overlooked causes. Correct pipe sizing keeps the moving mass and its momentum in check.
- Select check valves that prevent slam. A check valve that closes before flow fully reverses stops the reverse column from building speed and crashing into a seated disc. Spring assisted and silent check valves are designed for exactly this.
If you are also weighing pipe material as part of a system design, our guide on carbon steel versus stainless steel pipe covers how material choice fits alongside sizing and pressure ratings.
Prevention on the Steam Side
Steam side water hammer is a drainage problem more than a valve problem. The fixes follow from keeping condensate moving and out of the way.
- Drain condensate continuously. Pitch lines correctly, add drip legs at low points and ahead of risers, and make sure condensate has a clear path back to the return.
- Size and maintain steam traps properly. A failed closed trap backs condensate up into the line. A trap that is too small cannot keep up with the load. Either way, standing condensate sets up the collapse that causes hammer.
- Warm up slowly. Bringing a cold line up to temperature gradually lets condensate form and drain in a controlled way instead of flooding the line all at once. A proper warmup sequence prevents the sudden steam to liquid contact that triggers the surge.
These fundamentals are exactly the kind of thing we cover hands on at the MKS Steam Lab. If your team struggles with hammer in a steam or condensate system, working through the causes in person tends to stick better than any checklist.
How MKS Can Help
Designing water hammer out of a system comes down to specifying the right components, the slow closing valves, the correctly rated arrestors, the check valves that will not slam, and the steam traps sized for the actual load. That is the part we do every day. Our team can help you spec the right parts, and our Steam Lab and workshops walk through steam side hammer in detail. Reach out through our contact page or call (888) 665-2696, email info@mkspvf.com, or browse and order at https://shop.mkspvf.com. Solving water hammer once is far cheaper than replacing what it breaks.